Custom Cable Assemblies

Custom Cable Assemblies

When designing your next custom cable assembly, you’ll want to consider several factors. These factors can reduce weight, save space, and simplify assembly. You’ll also want to make sure the cable assembly can withstand the harsh conditions required by the application. Here are a few options. Custom cable assemblies are a great solution for a variety of applications.

Saves space

Custom cable assemblies offer a number of advantages over off-the-shelf options. Since they are made per your specifications, you can control the length, stranding, and insulation of the cables. Additionally, they have the added benefit of being cost-efficient. Whether your cables need to be large or small, custom cable assemblies will fit perfectly.

Custom cable assemblies can save space because they are manufactured to your specifications. This means you don’t have to worry about the quality or length of the cables anymore. Custom installation is also possible, so that the cable can meet the exact requirements of your application. These assemblies are also much more functional, and they are easy to manage compared to standard cables. Standard cables take up a great deal of space and can be difficult to manage. With custom cable assemblies, you can keep everything organized, and your workspace won’t have to worry about a cluttered mess.

Custom cable assemblies are designed by engineers to combine multiple cables into a single unit. This allows engineers to save space by incorporating different gauges or cable types.

Simplifies assembly

HDMI cable is made of coaxial lines and shielded twisted pairs. It carries power and signals on shielded conductors, which helps simplify cable assembly by reducing the number of wires. Its uniform technology also makes it lighter, thinner and less expensive. This makes assembly easier and more efficient.

Simplified boosted cable 10 illustrates the principle of boosting a signal through a shielded cable. It has a dual shielded cable element, or STP, element with a single shield, first and second signal wires, and a boost circuit 20 with inputs o+ and o-.

Reduces interference

When you design custom cable assemblies, it is important to select the right materials for the cable. Copper is the most common material used, and it is inexpensive and highly conductive. However, if the conductor is not the right type, the cable can oxidize or break in the field. Selecting the proper materials for your cable is important for a variety of reasons, including environmental conditions, electrical parameters, and cost considerations. It is also important to specify how many conductors will be used in the cable assembly.

EMI and radiofrequency interference (RFI) can degrade the signals carried by cables, making diagnosis difficult. To reduce the risk of interference, make sure the cable has the right shielding. This can be achieved by incorporating multiple twist ratios and ferrite coverings around wires. These shielding materials can reduce unwanted interference and reduce the need for electronic filtering within the device. The design and shielding of cable assemblies is critical for the performance of medical devices, including minimizing interference.

A cable assembly with an EMI/RFI shielding layer protects the conductor from electrical noise. It also grounds any electromagnetic energy that passes through it. This helps prevent interference, which is detrimental to sensitive electronics.

Minimally invasive devices

Custom cable assemblies are essential for minimally invasive devices. Unlike off-the-shelf assemblies, which can change without prior notice, a custom cable assembly is tailored specifically to the device. This ensures that the cable assembly is fit for purpose. A custom cable assembly also guarantees that it was not designed for a different application.

Because minimally invasive devices are designed to be used internally in the body, safety must be a priority. A medical cable for an endoscopic capsule, for example, should not leak into the patient during surgery. It also must prevent any electrical discharges that could leak into the patient’s body.

Medical robots are among the most innovative pieces of equipment in the medical industry. These robotic devices, also known as computer-assisted surgical devices (CAS), have transformed the way doctors perform surgery. These cutting-edge devices help doctors perform minimally invasive procedures. Intuitive continues to improve its products and innovate the surgical process. For its latest model of da Vinci surgery system, the company collaborated with a cable supplier to develop a customized cable assembly.

Custom cable assemblies for medical devices require more than just high quality components. They must also meet stringent requirements, such as those set by the FDA. In addition to meeting FDA regulations, these products must be sterile and reliable.

Electri-Cord Manufacturing Co.

Electric-Cord is an industry leader in the manufacturing, distribution, and packaging of wiring harnesses, power cords, and cable assemblies. The company also offers high-level assembly solutions for a wide range of applications, and their team of experts supports your projects from design to production assembly. With multiple facilities, Electric-Cord has the expertise and resources to fulfill your production needs. Electric-Cord is headquartered in Los Angeles, California, but serves clients from a wide variety of locations around the world.

Electri-Cord manufactures a variety of power cords and cable assemblies for original equipment manufacturers. It supplies these products to a wide variety of industries, including aerospace, medical, defense, and automotive. Electri-Cord also provides wiring harnesses, cable assemblies, and panel assemblies.

In response to the decreased spending in the military, Electri-Cord has expanded its capabilities and entered new markets. Recently, it acquired a wire harness and contract manufacturing business in Northborough, Mass., to expand its reach to the growing business community in New England. Electri-Cord has also earned certifications for ISO 13485 medical device manufacturing, and it is currently undergoing auditing to receive TS16949 quality certification.

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